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標題: 特種設備無損檢測技術(shù)優(yōu)秀論文評選公示(11) [打印本頁]

作者: 遠東網(wǎng)    時間: 2019-3-19 10:53
標題: 特種設備無損檢測技術(shù)優(yōu)秀論文評選公示(11)
(分批公示特種設備無損檢測技術(shù)優(yōu)秀論文的題目、作者和摘要。公示次序按電子稿接收排序)
134一種基于網(wǎng)絡化的掌上型視頻、多頻渦流檢測終端
林俊明1,任吉林2,王威1、林發(fā)炳1,林春景1
(1. 愛德森(廈門)電子有限公司,廈門,361008;2. 南昌航空大學,南昌,330038)
摘要:本文介紹了一種基于網(wǎng)絡化掌上型智能視頻、多頻渦流檢測終端的基本原理與軟、硬件設計方法及其應用。終端集多頻渦流與視頻檢測功能于一體,具有無線網(wǎng)絡傳輸功能,可實現(xiàn)遠程數(shù)據(jù)交換和操控,具備了初步的“準”云檢測功能。
關鍵詞:渦流,視頻,多頻,無線網(wǎng)絡,云檢測,檢測終端
134Network-based Handheld Video & Multi-frequency Eddy-Current Detection Terminal
Lin Junming1, Ren Jilin2, Wang Wei1, Lin Fabing1, Lin Chunjing1
(1. Eddysun (Xiamen) Electronic Co. Ltd., Xiamen, 361008;2. Nanchang Hangkong University, Nanchang, 330038)
Abstract: This paper introduces the basic principle, the design method of a network-based handheld video & multi-frequency eddy-current detection terminal. This terminal is designed with both multifrequency eddy current testing and endoscope detection functions. Besides, it can realize remote data exchange and manipulation with wireless network transmission function, which means it has the initial quasi cloud detection function.
Keywords: Eddy-Current, Video, Multi-frequency, Wireless network, Cloud Non-destructive testing (CNDT), Detection terminal
135基于Matlab對閃光燈脈沖法紅外無損檢測過程的二維模擬
李果 首都師范大學物理系 北京 100048
摘要:本文嘗試使用Matlab對紅外熱波無損檢測過程進行二維數(shù)值模擬。該方法較之于有限元模擬法,其在保證了一定精度的前提下大大減少了計算量。其適用于對檢測過程的初步粗略模擬,同時也為使用matlab對熱波無損檢測過程的三維模擬提供借鑒和經(jīng)驗。
關鍵詞:Matlab 熱波 無損檢測
135AbstractThis paper attempts to simulate the 2-D infrared thermal wave Non-destructive testing processing using Matlab. Comparing to FEA method, this method largely reduce the amount of calculation with preserving the accuracy. It can be used as a rough simulation for NDT processing, and also offer some experience for 3-D simulation of NDT processing using Matlab.
KeywordsMatlab thermalwave NDT
136變能量X射線多譜成像理論與方法研究
陳平*,韓焱,潘晉孝
(中北大學 電子測試技術(shù)國家重點實驗室,太原 030051)
摘要:在X射線數(shù)字成像過程中,射線透照方向上有效厚度差異大的復雜結(jié)構(gòu)件,由于成像系統(tǒng)動態(tài)范圍的限制,常規(guī)固定電壓成像模式易出現(xiàn)過度曝光和曝光不足的共存現(xiàn)象,從而影響復雜結(jié)構(gòu)件的數(shù)字成像。為此論文提出研究變電壓X射線多譜成像技術(shù),在常規(guī)的射線成像系統(tǒng)上,依據(jù)有效厚度與電壓的匹配性改變X射線管電壓,獲取遞變電壓下的多譜圖像序列,同時研究多譜圖像序列融合,實現(xiàn)射線圖像動態(tài)范圍的擴展,完整地再現(xiàn)復雜結(jié)構(gòu)件的內(nèi)部結(jié)構(gòu)信息。實驗表明,相對于12bit的成像系統(tǒng),有效動態(tài)范圍擴展了4倍,保證了圖像結(jié)構(gòu)的完整性,從而說明了變電壓X射線多譜成像技術(shù)能夠充分發(fā)揮系統(tǒng)的硬件潛能,能夠?qū)崿F(xiàn)復雜結(jié)構(gòu)件的X射線成像。
關鍵詞:多譜成像;復雜結(jié)構(gòu)件;動態(tài)范圍;變電壓;有效厚度
136Research on X-ray multi-spectrum imaging based on variable voltage
Ping Chen, Yan Han, Jinxiao Pan
National Key Laboratory for Electronic Measurement Technology, North University of China, Taiyuan 030051, China
Abstract: In conventional X-ray imaging, the ray image of a complicated structural component often appears to be overexposed or underexposed. This appearance is because of the variations in the effective thickness of the component along the orientation of the X-ray penetration exceed the limit of the dynamic range of the X-ray imaging system. Complete structural information cannot be obtained, and this lack will impact the quality of the X-ray image. To solve this problem, the technology of X-ray multi-spectrum imaging based on variable voltage has been advanced. In this new method, the tube voltage is adjusted several times to accommodate the full necessary range of effective thickness, and then, the extracted images are fused to reconstruct the full projection information. Experiment shows: for the 12 bit imaging system, the effective dynamic range has expanded 4 times. So the new technology can adequately enlarge the hardware potential to completely represent the internal structure information of a complicated structural component.
Keywords: Multi-spectrum Imaging; Complicated Structural Component; Dynamic Range; Variable Voltage; Effective Thickness
137H62銅合金試件拉伸過程聲發(fā)射監(jiān)測與數(shù)據(jù)分析
李偉忠,劉延雷,韓樹新,王兵,夏福勇,何承代,韋新華,余兵
(杭州市特種設備檢測院,浙江 杭州,310003)
摘 要:銅材料由于其較好的耐腐蝕性,近年來被廣泛應用于化工等行業(yè)。應用聲發(fā)射檢測技術(shù)對銅制承壓設備進行檢測可能是較為有效的方法之一。本文制作了H62型號的銅拉伸試件,并對拉伸過程進行了聲發(fā)射監(jiān)測。研究結(jié)果表明:銅材料的彈性階段較短;對于銅拉伸試件,由于其材料黏彈性較高,其出現(xiàn)破壞時,高幅值信號較少; 相同銅試件,有效聲發(fā)射信號個數(shù)與加載速率有關。加載速率越快,有效聲發(fā)射信號越多;銅材料聲發(fā)射信號的波形峰值頻率一般出現(xiàn)在210-340 kHz范圍。相關結(jié)論可以為開展銅制承壓設備的聲發(fā)射監(jiān)測提供參考。
關鍵詞:銅;拉伸試驗;聲發(fā)射監(jiān)測;數(shù)據(jù)分析
137Acoustic Emission Monitoring on Tensile Process of H62 Copper Specimens and its Data Analysis
LI Wei-Zhong, LIU Yan-Lei, HAN Shu-Xin, WANG Bing, XIA Fu-Yong, HE Cheng-Dai,  WEI Xin-Hua, YU Bing
(Hangzhou Special Equipment Inspection Institute, 310003)
Abstract: Recently, Copper material has been widely used in chemical industries because of its good corrosion resistance. Application of acoustic emission technique to detect copper pressure equipment may be one of effective methods. This paper produced H62 copper tensile specimens, which stretching process was monitored by acoustic emission technique. The results show that, the copper has a shorter elastic stage; less high-amplitude signals were brought out when tensile specimen was broken because of its high viscoelastic characteristics; the effective number of acoustic emission signals related with the loading rate with the same copper specimen. And there were more effective acoustic emission signals with a faster loading rate; copper material waveform peak of acoustic emission signals appeared in the range of 210-340 kHz. Conclusions can be referred when acoustic emission monitoring was carried out for copper pressure equipments.
Keywords: Copper; tensile test; acoustic emission monitoring; data analysis
138聲發(fā)射檢測大型橋門式起重機的可行性分析與試驗
李偉忠,劉延雷*,王兵,呂正銳,張微宏,田金金
杭州市特種設備檢測院,杭州 310003
摘 要:起重機是工業(yè)生產(chǎn)中的重要設備,統(tǒng)計表明起重機事故約占我國全部工業(yè)企業(yè)傷害事故的20%左右,且近幾年仍層出不窮。基于此,本文對將聲發(fā)射在線監(jiān)測方法引入到大型橋門式起重機檢測的可行性進行了分析。并對一臺起重機進行了在線檢測。結(jié)果表明:聲發(fā)射應用于大型橋門式起重機的檢測是可行的,能有效識別存在的危險缺陷的信號;橋門式起重機兩端部的圓弧過渡處角焊縫屬于應力集中區(qū),是聲發(fā)射檢測時的重點監(jiān)測部位。
關鍵詞:橋門式起重機 聲發(fā)射 檢測 試驗
138Feasibility analysis and experimental research on inspection of huge gantry crane by acoustic emission method
LI Wei-zhong, LIU Yan-lei, WANG Bing, LV Zheng-rui, ZHANG Wei-hong, TIAN Jin-jin
Hangzhou Special Equipment Inspection Institute, Hangzhou 310003, China
Abstract: Crane plays an important role in industry production. According to statist ics, crane accident accounts for about 20% of total industry injuries, and it are still endless in recent years. The feasibility of inspection of huge gantry crane by acoustic emission method was analyzed in this article. And a crane was inspected. The results showed that acoustic emission method is feasible to be applied to inspection of large gantry cranes, and can effectively identify the defective signal; fillet weld in both ends of the beam have serious stress concentration where should be actively monitored by acoustic emission method.
Key words: Gantry crane Acoustic emission Inspection Experiment
139基于聲發(fā)射檢測技術(shù)的碳纖維復合材料失效機理研究
李偉忠1,劉延雷1,2*,韓樹新1,王兵1,夏福勇1,余兵1
(1. 杭州市特種設備檢測院,浙江杭州,310003;2. 浙江大學化工機械研究所,浙江杭州,310027)
摘要采用聲發(fā)射技術(shù)對碳纖維復合材料層合板拉伸試驗過程進行了全程監(jiān)測,并對不同纏繞角度下的試驗監(jiān)測結(jié)果進行了分析。結(jié)果表明:在不同失效階段(如:脫層、剝離和斷裂等),聲發(fā)射采集到的信號不同,因此可以采用聲發(fā)射技術(shù)對該材料的不同失效階段進行區(qū)分。通過對不同纏繞角度時聲發(fā)射監(jiān)測信號的分析還得出不同纏繞角度時層合板的力學特性和失效機理存在不同。由于試驗數(shù)據(jù)分析結(jié)果表明聲發(fā)射技術(shù)可以判別拉伸過程碳纖維復合材料層合板內(nèi)部不同階段的活動狀態(tài),因此,聲發(fā)射技術(shù)可以用于碳纖維復合材料的整體安全評價。
關鍵詞聲發(fā)射;碳纖維復合材料;失效機理;拉伸試驗
【139】Failure mechanism analysis on carbon fiber composite materials basing on AE
LI Weizhong1, LIU Yan-Lei[1], 2*, HAN Shu-Xin1, WANG Bing1, XIA Fu-yong1, YU BING1
(1. Hangzhou Special Equipment Inspection Institute, Zhejiang, Hangzhou, 310003, China; 2. Institute of ProcessEquipment, Zhejiang University, Hangzhou 310027, China)
Abstract: Tensile process of carbon fiber composite laminate was monitored by acoustic emission technique (AE). And the acoustic emission signals by tensile specimens of different winding angles were analyzed. The results show that carbon fiber released signals of different characteristics in different stages. So, the acoustic emission technique can effectively distinguish the different stages such as delaminating, detaching and fracture. Also, different angles in specimen’s layers of carbon fiber had different mechanical properties and failure mechanisms. Analysis on experimental data showed that acoustic emission testing technique can determine the process of different internal activities in carbon fiber composite laminate. Therefore, it can be used in the integrity evaluation for carbon fiber composite materials.

Keywords: Acoustic emission; carbon fiber composite material; failure mechanism; tensile specimen

140高壓厚壁管道氫損傷機理及其檢測技術(shù)研究

曹懷祥 姚小靜 申孝民

山東省特種設備檢驗研究院  山東濟南  250101
摘要:本文基于山東某化工廠高壓厚壁臨氫管道爆炸事故,通過斷口宏觀和微觀分析,研究了高壓厚壁管道應變時效脆化后誘發(fā)氫損傷的機理;同時對氫損傷超聲波檢測方法的優(yōu)缺點進行了比較分析,制作了超聲相控陣檢測對比試塊,認為采用超聲相控陣可以有效進行氫損傷檢測;研究結(jié)果對于服役厚壁管道安全狀況檢測評價具有一定的指導意義。
關鍵詞:高壓厚壁管道   應變時效脆化   氫損傷  超聲相控陣
141射線檢測中底片數(shù)字化與缺陷分析技術(shù)研究*
汪立新1,王鵬2,杜衛(wèi)東1,,張峰1,韓偉 1,王澤民2,呂志剛2
(1.山東省特種設備檢驗研究院,山東濟南 250101
2. 西安工業(yè)大學電子信息工程學院,陜西西安 710032)
摘要:針對在承壓類特種設備無損檢測中,傳統(tǒng)的人工評定X射線焊縫底片的效率低、評片結(jié)果受評片人員技術(shù)與經(jīng)驗的限制,底片長期保存和查詢困難的問題,設計了射線檢測底片數(shù)字化儀器與底片信息化管理軟件。并根據(jù)數(shù)字化底片的缺陷圖像的特征,采用圖像預處理、圖像分割算法,專家系統(tǒng)等方法,提出了一種膠片焊縫缺陷的識別方法,并建立了缺陷專家數(shù)據(jù)庫。試驗結(jié)果表明該儀器能夠快速實現(xiàn)底片的數(shù)字化,并對膠片中的焊縫缺陷定位識別率達到90%以上,提高了射線檢測的效率。
關鍵詞:底片數(shù)字化;焊縫缺陷;底片信息化管理;缺陷識別
142射線檢測中小缺陷的本影大小對缺陷的檢出率的影響

王貴謙

射線檢測中,對小缺陷的有效檢出一直是檢測人員關注的課題,尤其是裂紋等面積型危險性較大的缺陷,它對特種設備的使用安全性構(gòu)成了很大的威脅,這類缺陷的有效檢出意義重大。

143小徑管雙壁雙影橢圓透照及底片評定分析
王貴謙
小口徑無縫鋼管廣泛應用于鍋爐壓力管道中。依據(jù)JB/T  4730-2005《承壓設備無損檢測》外徑小于或等于100mm的鋼管的對接焊縫一般應采用雙壁雙影法。只有當上下兩焊縫橢圓顯示有困難時才可采用垂直透照法。在實際工作中,為了達到理想的檢驗目的,從透照工藝到底片評定都要嚴格控制。本文就有關問題進行討論。
144中子衍射在焊接殘余應力測試分析中的應用
李峻宏 劉蘊韜 高建波 李眉娟 李天富 胡瑞 劉榮燈 劉曉龍 陳東風
(中國原子能科學研究院 核物理研究所,北京,102413)
摘要:中子衍射技術(shù)是一種進行殘余應力三維、無損、深度表征的先進手段,其技術(shù)特點使之能夠在焊接結(jié)構(gòu)殘余應力測定等相關領域發(fā)揮重要的作用。本文對各種應力測定技術(shù)進行了比較,綜述中子衍射在焊接殘余應力測試領域的相關研究,并分析和展望了未來的應用前景。
關鍵詞:中子衍射,焊接結(jié)構(gòu),殘余應力








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