(分批公示特種設(shè)備無損檢測(cè)技術(shù)優(yōu)秀論文的題目、作者和摘要。公示次序按電子稿接收排序) 【121】檢驗(yàn)人才“一對(duì)一”漸近培養(yǎng)和實(shí)例 富陽(yáng) 廣東省中山市特種設(shè)備檢驗(yàn)所,廣東中山 528400 摘要:提出了特種設(shè)備檢驗(yàn)人才“一對(duì)一”培養(yǎng)的若干方法,包括檢驗(yàn)單位內(nèi)培養(yǎng)檢驗(yàn)員的3種方法:講授法、案例法、互動(dòng)法,和檢驗(yàn)現(xiàn)場(chǎng)增加的2種方法:示范法、實(shí)踐鍛煉法,并分析了各種方法的優(yōu)缺點(diǎn)和受檢驗(yàn)員歡迎程度。提出并分析了5種漸近培養(yǎng)方法,包括理論結(jié)合實(shí)踐、常規(guī)結(jié)合疑難、多檢驗(yàn)員討論、更重要檢驗(yàn)任務(wù)、模擬獨(dú)立檢驗(yàn)等,并以分餾塔檢驗(yàn)為例,介紹在實(shí)際檢驗(yàn)過程中檢驗(yàn)人才的“一對(duì)一”漸近培養(yǎng),這種螺旋狀提高漸進(jìn)的和否定之否定的培養(yǎng)方法,是馬克思主義認(rèn)識(shí)論和辯證法具體應(yīng)用。 關(guān)鍵詞:特種設(shè)備;檢驗(yàn);實(shí)踐;漸近;人才培養(yǎng) 【122】聚乙烯PE管超聲波測(cè)厚研究與檢測(cè)要點(diǎn) 富陽(yáng)1 林凱明1 張慰峰2 雷勇利1 金正哲1 唐嘉慶1 1 廣東省中山市特種設(shè)備檢驗(yàn)所 2 港華輝信工程塑料(中山)有限公司 摘要:應(yīng)用超聲波方法對(duì)聚乙烯PE管測(cè)厚時(shí),與對(duì)金屬測(cè)厚不同。研究了不同聚乙烯材料聲速差異、不同頻率超聲波衰減規(guī)律、不同溫度下的聲速、聚乙烯各向異性及結(jié)晶度對(duì)聲速影響。提出了試塊、探頭、溫度、各向異性、受熱狀態(tài)、零點(diǎn)、隔聲層方向、耦合劑、不合格判斷等測(cè)厚要點(diǎn)。 關(guān)鍵詞:聚乙烯;PE管;超聲波;測(cè)厚;厚度測(cè)量;定點(diǎn)測(cè)厚 【123】曲面工件近表面缺陷的磁粉檢測(cè) 富 陽(yáng) 廣東省中山市特種設(shè)備檢驗(yàn)所,廣東中山 528400 摘要:壓力管道全面檢驗(yàn)時(shí)多進(jìn)行射線或超聲波檢測(cè),本文通過磁粉檢測(cè)發(fā)現(xiàn)管道曲面的近表面裂紋。為了發(fā)現(xiàn)在用含堿性柴油精制管道近表面缺陷,介紹磁粉檢測(cè)如何選擇便攜式直流磁粉探傷機(jī),介紹磁軛調(diào)整和磁化方法。檢測(cè)發(fā)現(xiàn)管道焊縫存在大量裂紋,分析了裂紋原因?yàn)閼?yīng)力腐蝕。對(duì)該管道所有焊縫進(jìn)行了返修和熱處理,以減少焊接殘余應(yīng)力,至今使用正常。 關(guān)鍵詞:壓力管道、磁粉檢測(cè)、應(yīng)力腐蝕 【123】Near surface of curved workpiece magnetic particle testing research Fu Yang The Special Equipment Inspection Institute of Zhongshan City, Guangdong Province Keywords:pressure pipeline,magnetic particle testing,SSC 【124】濕硫化氫環(huán)境應(yīng)力腐蝕早期裂紋熒光磁粉檢測(cè) 富陽(yáng) 廣東省中山市特種設(shè)備檢驗(yàn)所,廣東中山 528400 摘要:濕硫化氫環(huán)境下容易發(fā)生應(yīng)力腐蝕,分析了應(yīng)力腐蝕特點(diǎn)。熒光磁粉檢測(cè)是應(yīng)力腐蝕早期裂紋的有效檢測(cè)方法,介紹了檢測(cè)時(shí)的注意事項(xiàng)。 關(guān)鍵詞:濕硫化氫環(huán)境;應(yīng)力腐蝕;裂紋;熒光磁粉檢測(cè) 【125】液化石油氣儲(chǔ)罐缺陷的超聲波監(jiān)控 富陽(yáng) 廣東省中山市特種設(shè)備檢驗(yàn)所,廣東中山 528400 摘要:在用液化石油氣儲(chǔ)罐SSCC、HB、HIC或其它缺陷可能會(huì)擴(kuò)展,需要監(jiān)控?cái)U(kuò)展?fàn)顩r。介紹液化石油氣儲(chǔ)罐SSCC超聲波監(jiān)控,橫波檢測(cè),探頭選K1單斜探頭,基準(zhǔn)靈敏度按V形槽或Φ1×6孔調(diào)節(jié)。介紹HB、HIC或其它缺陷超聲波監(jiān)控,縱波檢測(cè),探頭選雙晶直探頭,基準(zhǔn)靈敏度按第一次底波或Φ5平底孔調(diào)節(jié)。介紹某次超聲波監(jiān)控,試驗(yàn)7種不同探頭對(duì)同一缺陷檢測(cè),選定5Z14FG10Z探頭。介紹超聲波監(jiān)控記錄方法,并給出某次超聲波監(jiān)控記錄表。提出表面處理、耦合劑、罐內(nèi)的相等監(jiān)控要點(diǎn)。超聲波可以監(jiān)控液化石油氣儲(chǔ)罐缺陷擴(kuò)展情況。 關(guān)鍵詞:液化石油氣;濕硫化氫;氫鼓泡;氫致開裂,硫化物應(yīng)力腐蝕開裂 【125】Ultrasonic Monitoring and Its Application for Defect of LPG Vessel Fu Yang The Special Equipment Inspection Institute of Zhongshan City, Guangdong Province Abstract:Defects spread of LPG Vessels in service should be monitored, such as SSCC、HB、HIC and other defects. Shear wave inspection used in SSCC ultrasonic monitoring by angle probe, and longitudinal wave inspection used in HB、HIC and other defects ultrasonic monitoring by normal probe. 5Z14FG10Z probe is choosed after 6 kinds probe were screened out. Ultrasonic monitoring record, surface treatment, coupling medium choice and phase in LPG Vessels are given. Ultrasonic can monitor LPG Vessels defects spread. Keywords:LPG;Wet H2S;HB;HIC;SSCC 【126】有限空間內(nèi)滲透檢測(cè)對(duì)人員的危害及防護(hù) 富陽(yáng) 廣東省中山市特種設(shè)備檢驗(yàn)所,廣東中山 528400 摘要:滲透檢測(cè)的危害和防護(hù)常被忽視,為了減少滲透檢測(cè)對(duì)人員的危害,介紹了在滲透檢測(cè)過程中容易被人忽略的檢測(cè)安全問題。分析了在有限空間內(nèi)使用ⅡC-d進(jìn)行滲透檢測(cè)的經(jīng)常存在的錯(cuò)誤習(xí)慣,包括忽視爆炸的危險(xiǎn)、忽視通風(fēng)、氣體檢測(cè)和勞動(dòng)保護(hù)。分析了這些危害產(chǎn)生原因,指出滲透檢測(cè)劑被吸入、與皮膚、眼睛接觸后,對(duì)呼吸系統(tǒng)、眼、皮膚和中樞神經(jīng)的傷害。提出有限空間內(nèi)防護(hù)滲透檢測(cè)危害的方法,包括加強(qiáng)教育和管理、加強(qiáng)通風(fēng)、氣體檢測(cè)和勞動(dòng)保護(hù)、改進(jìn)檢測(cè)方法和滲透檢測(cè)劑施加方法等,對(duì)滲透檢測(cè)安全具有實(shí)際指導(dǎo)價(jià)值。 關(guān)鍵詞:有限空間;危害;防護(hù);滲透檢測(cè);安全 【126】The hazards and protection of penetration testing in limited space Fu Yang The Special Equipment Inspection Institute of Zhongshan City, Guangdong Province Abstract: The hazards and protection of penetration testing in limited space are often ignored. In order to reduce the hazards, security issues of penetration testing are introduced. The reasons of harzard in the limited space penetration testing was put forwar, and wrong habits in site was pointed out. After inhaled or contracted with the penetrant testing agent by the eye or the skin, the human’s respiratory system, eyes, skin and central nervous system was hurted seriously. To minmize the harzard, the methods of better management, ventilation, and gas detection, labor protection were put forward. Key words: limited space; hazard; protection; penetration testing; security 【127】在用高壓氫氣管道母材超聲波檢測(cè) 富陽(yáng) 廣東省中山市特種設(shè)備檢驗(yàn)所,廣東中山 528400 摘要:在用高壓氫氣管道首次全面檢驗(yàn),母材超聲波檢測(cè)屬于《在用工業(yè)管道定期檢驗(yàn)規(guī)程》要求之外,我們對(duì)縱向缺陷進(jìn)行了檢測(cè)。具體介紹檢測(cè)方法和參數(shù),介紹檢測(cè)要點(diǎn),分析缺陷產(chǎn)生原因,著重介紹探頭磨制方法和探頭磨制后的檢測(cè)方法,分析錯(cuò)誤磨制方法的危害,介紹了測(cè)定探頭K值的v形槽試塊。經(jīng)超聲波檢測(cè)發(fā)現(xiàn)管道存在超標(biāo)信號(hào),更換了存在超標(biāo)信號(hào)的管子,至今運(yùn)行兩年未發(fā)現(xiàn)異常。 關(guān)鍵詞: 氫氣; 壓力管道; 工業(yè)管道;檢驗(yàn);超聲波檢測(cè) 【127】Ultrasonic Testing of Hydrogen Pipeline in Service Fu Yang The Special Equipment Inspection Institute of Zhongshan City, Guangdong Province Key words:Hydrogen;Ppressure Pipeline;Ultrasonic Testing 【128】在用蒸壓釜磁粉檢測(cè)的重點(diǎn)部位和常見錯(cuò)誤 富陽(yáng) 廣東省中山市特種設(shè)備檢驗(yàn)所,廣東中山 528400 摘要:蒸壓釜磁粉檢測(cè)資料缺乏。本文介紹了在用蒸壓釜磁粉檢測(cè)的重點(diǎn)部位,具體介紹了磁粉檢測(cè)中的常見錯(cuò)誤,如檢測(cè)安全、腳手架、打磨和清洗、亮度、磁化方法、磁粉、反差增強(qiáng)劑、磁懸液、磁粉機(jī)、提升力、系統(tǒng)靈敏度、施加磁懸液、磁化、磁化與施加磁懸液的配合、磁痕觀察、偽顯示、非相關(guān)顯示、超標(biāo)缺陷處理等磁粉檢測(cè)方面的常見錯(cuò)誤,分析了這些錯(cuò)誤產(chǎn)生原因,提出了它們的改正方法。 關(guān)鍵詞:蒸壓釜、磁粉檢測(cè) 【128】Focus parts and common mistakes in magnetic particle testing of the autoclave in service Fu Yang The Special Equipment Inspection Institute of Zhongshan City, Guangdong Province Keywords:Autoclave;Magnetic particle testing 【129】扭轉(zhuǎn)模態(tài)導(dǎo)波檢測(cè)管道橫向和縱向缺陷的數(shù)值仿真和實(shí)驗(yàn)研究 張小偉 王亞東 唐志峰 呂福在 (浙江大學(xué)機(jī)械工程學(xué)系,杭州,310027) 摘要:T(0,1)模態(tài)導(dǎo)波由于其良好的頻散特性被廣泛應(yīng)用于長(zhǎng)距離管道無損檢測(cè)中,管道橫向、縱向缺陷的定量檢測(cè)對(duì)管道無損檢測(cè)技術(shù)的發(fā)展具有重要意義。本文使用有限元軟件ABAQUS對(duì)鋁制管道不同尺寸缺陷進(jìn)行建模并激勵(lì)T(0,1)模態(tài)導(dǎo)波,采用脈沖回波的方法定位缺陷,得到反射系數(shù)與橫向缺陷截面損失的關(guān)系以及縱向缺陷長(zhǎng)度對(duì)缺陷回波信號(hào)結(jié)構(gòu)的影響。使用MSGW磁致伸縮導(dǎo)波實(shí)驗(yàn)平臺(tái)設(shè)計(jì)實(shí)驗(yàn),檢測(cè)具有不同橫向、縱向尺寸缺陷的鋁管,實(shí)驗(yàn)結(jié)果與仿真結(jié)果在允許的范圍內(nèi)基本吻合。研究表明,反射系數(shù)隨缺陷橫截面損失的增大呈接近線性的增大趨勢(shì),缺陷回波信號(hào)由缺陷前后端面的反射信號(hào)疊加形成。 關(guān)鍵詞:扭轉(zhuǎn)波;鋁管;橫向缺陷;縱向缺陷 【129】Simulation and Experiment of torsional mode Guided Wave Scattering in aluminum pipes with circumferential and axial defects ZHANG Xiaowei WANG Yadong TANG Zhifeng Lv Fuzai (Department of Mechanical Engineering, Zhejiang University, Hangzhou, 310027) Abstract: The T(0,1) mode guided wave is widely used in long term NDT of the pipeline. The reflection characteristics of T(0,1) mode guided wave for an aluminum pipe with both circumferential and axial defects are discussed in this paper. Three-dimensional finite element models of cracked pipes are established in the software package ABAQUS/EXPLICIT for investigating the reflection characteristics from defects with different circumferential and axialextent. The T(0,1) mode is incident from one end of the pipe and the defect is located by using the pulse echo method. The corresponding experiments are done with MSGW to verify the simulation results. It has been found that the reflection coefficients have nearly linear relation with the section loss, and that the reflection signals is the joint result of interference between reflected signals from both front and back ends of the defect. Keywords: torsional mode wave, aluminum pipe, circumferential defect, axial defect 【130】磁致伸縮導(dǎo)波管道檢測(cè)的理論與實(shí)驗(yàn)研究 唐志峰 【131】基于時(shí)頻分析及匹配追蹤的超聲導(dǎo)波管道缺陷檢測(cè)算法研究 鄭國(guó)軍 唐志峰 王友釗 呂福在 (浙江大學(xué)) 摘要:超聲導(dǎo)波對(duì)管道缺陷進(jìn)行檢測(cè)定位過程中,接收到的導(dǎo)波信號(hào)往往夾雜著大量的噪聲信號(hào)使得管道的缺陷信號(hào)淹沒在噪聲之中而難以判斷。傳統(tǒng)的數(shù)字帶通濾波、自適應(yīng)濾波、小波閾值濾波對(duì)導(dǎo)波信號(hào)噪聲的濾除具有一定的作用,但對(duì)小缺陷信號(hào)仍然無法很好地檢出。本文提出一種結(jié)合復(fù)Morlet小波時(shí)頻分析及基于Gabor字典的匹配追蹤算法相結(jié)合的方法,先對(duì)導(dǎo)波信號(hào)進(jìn)行連續(xù)小波變換,再用匹配追蹤算法分解逼近信號(hào),最后經(jīng)過疊加各尺度信號(hào)重建出時(shí)域信號(hào)。通過磁致伸縮導(dǎo)波檢測(cè)鋼管上缺陷的實(shí)驗(yàn),對(duì)比小波閾值濾波方法,驗(yàn)證了該濾波算法能夠較好地提高缺陷的檢測(cè)能力和信噪比效果。 關(guān)鍵詞:超聲導(dǎo)波,濾波,復(fù)Morlet小波時(shí)頻分析,Gabor字典,匹配追蹤 【131】Research on algorithm of defect detection in pipes using ultrasonic guided waves based on time-frequency analysis and matching pursuit Zheng guojun Tang Zhifeng Wang Youzhao Lv Fuzai (ZheJiang University) Abstract: Defect detection and location in pipes using ultrasonic guided waves, the defect signal in pipes will be overwhelmed by noise and difficult to distinguish as the received guided wave usually mixed with lots of noise. Traditional digital band-pass filter、adaptive filter、wavelet threshold de-noising has a certain effect on filtering the guided wave signal noise. However, it is still hard to detect the small defect. In this research, we proposed a method which combining complex Morlet wavelet time-frequency analysis and matching pursuit algorithm based on Gabor dictionary. Guided wave signal will be transformed by continuous wavelet first, then matching pursuit algorithm will be used to decompose and approach the signal, the signal will be reconstructed via superimposing on each scale signal at last. The experiment of magnetostrictive guided wave detection of defects in pipe demonstrated that the filter algorithm we proposed is effective in defect detection and raising the signal to noise ratio. Keywords: ultrasonic guided waves, filter, complex Morlet wavelet time-frequency analysis, Gabor dictionary, matching pursuit 【132】相控陣超聲技術(shù)及鐵路輪軸自動(dòng)化無損探傷系統(tǒng)技術(shù)研究 彭建平 西南交通大學(xué) 無損檢測(cè)研究中心 摘要:高速鐵路和重載鐵路代表了中國(guó)鐵路發(fā)展趨勢(shì)和方向,其在役輪軸的質(zhì)量安全檢測(cè)將更為突出和重要。報(bào)告以相控陣超聲探傷技術(shù)為基礎(chǔ),介紹輪軸相控陣超聲探傷方法與關(guān)鍵技術(shù)研究。在此基礎(chǔ)上,介紹了高速鐵路和重載鐵路在役輪軸的自動(dòng)化無損檢測(cè)典型系統(tǒng)及其發(fā)展趨勢(shì)。 【132】The research of phased array ultrasonic technology and the automatic NDT system in the railway wheel-set 【133】CNDT&E“云”檢測(cè)與評(píng)價(jià)技術(shù)研究 林俊明[1] (愛德森(廈門)電子有限公司,福建,廈門,361008) 摘 要:基于云計(jì)算技術(shù)和檢測(cè)集成技術(shù)的云檢測(cè)(CNDT)是一個(gè)全新的概念,它包容各種物理與化學(xué)的檢測(cè)方法,實(shí)現(xiàn)信息共享和遠(yuǎn)程控制,也是無損檢測(cè)集成技術(shù)發(fā)展的趨勢(shì)。本文討論了無損檢測(cè)技術(shù)集成創(chuàng)新帶來的優(yōu)越性,該技術(shù)目前的研究現(xiàn)狀,以及未來的發(fā)展方向,即云檢測(cè)。簡(jiǎn)要闡述了無損云檢測(cè)與評(píng)價(jià)技術(shù)計(jì)劃方案,云檢測(cè)通過云計(jì)算和無損檢測(cè)集成技術(shù)的結(jié)合,將傳感器采集的數(shù)據(jù)收集于云端進(jìn)行存儲(chǔ)、處理。云端的功能包括信號(hào)處理、存儲(chǔ)、評(píng)估、預(yù)測(cè)、信息反饋等一系列軟硬件共享資源。用戶能夠共享軟、硬件資源,享受云檢測(cè)帶來的便捷服務(wù)和高效率。本文以電力行業(yè)無損檢測(cè)為例,討論了無損檢測(cè)技術(shù)建立云檢測(cè)的可能性,優(yōu)點(diǎn)和亟待解決的關(guān)鍵問題,并介紹了一種無損云檢測(cè)的雛形樣機(jī),指出云檢測(cè)是未來無損檢測(cè)集成技術(shù)的發(fā)展方向。 關(guān)鍵詞:云檢測(cè);無損檢測(cè);集成創(chuàng)新;互聯(lián)網(wǎng);物聯(lián)網(wǎng) 【133】Research of “ Cloud ” Non-destructive Testing and Evaluation Technique LIN Jun-Ming (Eddysun (Xiamen) Electronic Co. Ltd. , Xiamen 361008, China) Abstract: It is a completely new concept of Cloud Non-destructive Testing(CNDT) which is based on cloud computing and integrated inspection techniques, including different physical and chemical testing methods. CNDT not only realizes the information sharing and the remote control, it is also the development tendency of NDT integrated technology. This paper discusses the superiority brought by the innovation of NDT integrated technology, illustrates the present status of this technology and its future development - that is Cloud Non-destructive Testing,the cloud detection. This paper describes the Plan and Program of non-destructive cloud detection and evaluation technique briefly. Cloud detection combines the cloud calculation with NDT integrated technology. It collects the data on cloud client side, then save and process. The function of the cloud client side includes signal processing, saving, evaluation, prediction and information feedback. Users can share the software and hardware resources and enjoy the high efficiency and convenience with cloud detection. It also points out the possibility and the key problems of establishing the cloud technique, and draws a conclusion that the cloud technique is the development direction of NDT integrated technology. Keywords: Non-destructive testing (NDT), Cloud Non-destructive testing (CNDT), Integration innovation, Internet, Internet of things |
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